High operating temperatures affect the viscosity of the piston pump lubricant and change the friction behavior

Studying the frictional characteristics of the slipper pair of large displacement plunger pumps is critical to understanding pump performance and efficiency. Slipper pair refers to the contact interface between the piston and the swash plate or cylinder block in the axial piston pump. The frictional behavior at this interface directly affects the overall efficiency, energy consumption and durability of the pump. To study the frictional properties of a slipper pair in a large displacement piston pump, you would typically follow these steps: 1. Experimental setup: Set up a test bench to replicate the operating conditions of the piston pump. This includes installing pistons, swash plates and cylinder blocks in a controlled environment. Make sure you have the necessary instrumentation to measure relevant parameters such as pressure, temperature, displacement and friction. 2. Parameter measurement: collect data of various parameters during pump operation. This includes measuring input power, output flow and differential pressure. Additionally, you will need to measure the displacement and velocity of the slipper pair and record the friction at the interface. 3. Calculation of friction force: use the measured data to calculate the friction force acting on the slipper interface. This can be done by analyzing the forces acting on the piston, taking into account the geometry of the shoe pair, and taking into account factors such as oil viscosity and operating conditions. 4. Analysis of friction characteristics: analyze the obtained data to understand the friction characteristics of slippers. This includes determining the coefficient of friction, friction losses, and any changes associated with operating parameters such as pressure, velocity, and temperature. 90-R-100-MA-1-CD-60-S-4-F1-D-03-GBA-42-42-24 90R100MA1CD60S4F1D03GBA424224 90-R-100-MA-1-CD-60-S-3-T2-D-03-GBA-29-29-24 90R100MA1CD60S3T2D03GBA292924 90-R-100-MA-1-CD-60-S-3-S1-E-03-GBA-35-35-24 90R100MA1CD60S3S1E03GBA353524 90-R-100-MA-1-CD-60-S-3-S1-E-03-GBA-20-20-20 90R100MA1CD60S3S1E03GBA202020 90-R-100-MA-1-CD-60-S-3-F1-E-03-GBA-42-42-24 90R100MA1CD60S3F1E03GBA424224 90-R-100-MA-1-CD-60-S-3-F1-E-03-GBA-35-35-24 90R100MA1CD60S3F1E03GBA353524 90-R-100-MA-1-CD-60-S-3-F1-E-03-GBA-26-26-24 90R100MA1CD60S3F1E03GBA262624 90-R-100-MA-1-CD-60-S-3-F1-E-03-GBA-20-20-24 90R100MA1CD60S3F1E03GBA202024 90-R-100-MA-1-CD-60-S-3-F1-E-02-GBA-35-35-24 90R100MA1CD60S3F1E02GBA353524 90-R-100-MA-1-CD-60-S-3-C7-E-04-GBA-42-42-24 90R100MA1CD60S3C7E04GBA424224 5. Optimization and verification: Based on the analysis, identify areas that can be improved to reduce friction losses and improve the overall efficiency of the pump. This might involve optimizing the design of the slipper, modifying the surface finish, or using a different material. Verify the effectiveness of any proposed improvements through further experiments or simulations. 6. Documentation and reporting: Summarize the findings in a comprehensive report. Include details of experimental setup, measurement techniques, data analysis, and conclusions. The report should provide insight into the frictional characteristics of the slipper pair and provide recommendations for improving the performance of large displacement piston pumps. 7. Surface analysis: analyze the surface roughness and morphology of the shoe and swash plate/cylinder. Surface roughness can significantly affect friction behavior. Evaluate surface characteristics such as roughness, waviness, and contact area using techniques such as profilometry or scanning electron microscopy (SEM). 8. Lubrication analysis: Investigate the lubrication situation at the interface of the sliding shoe. Analyze oil film thickness and pressure distribution to understand lubrication regime (boundary, mixed or hydrodynamic). This analysis helps determine the effectiveness of the lubricant in reducing friction and wear. 9. Effect of temperature: consider the effect of temperature on friction characteristics. High operating temperatures affect the viscosity of the lubricant and change the friction behavior. Temperature changes were monitored during the experiments and their effects on the coefficient of friction and wear patterns were studied. In tribology, temperature is a factor that cannot be ignored, and it has a significant impact on the friction properties of materials. Higher operating temperatures lower the viscosity of the lubricant, which changes the friction behavior. Because temperature changes often lead to thermal expansion and cold contraction, at high temperatures, the surface of the friction part will expand due to the increase in temperature, resulting in a decrease in the contact area of the friction surface, which in turn increases the friction coefficient. In the case of a smaller area, the pressure per unit area increases, and the friction force increases accordingly. In addition, at high temperature, some chemical reactions will be caused, resulting in oxidation, cracking and other phenomena, which will have a negative impact on the performance of the lubricant. Therefore, during the experiment, the temperatures must be monitored and their influence on the friction coefficient and wear pattern studied. Through the observation and analysis of experimental data, the relationship between temperature change and friction characteristics can be better understood, so as to provide guidance for material selection and design. In addition, it is also possible to adapt to the high temperature environment by changing the type and formula of the lubricant, improve the lubrication effect, and reduce the loss of wear and friction. Therefore, in engineering, the research on materials and lubricants under high temperature environment is very important and urgent. Only when the temperature factor is considered at the same time can the characteristics of the material be better utilized and better friction performance be achieved. 10. Wear Analysis: Evaluate the wear patterns and damage mechanisms that occur at the slipper interface. Measure wear depth, track surface damage, and assess the impact of operating conditions and lubricant properties on wear. This analysis helps to understand the lifespan and reliability of the pair of slippers. 90-R-100-MA-1-CD-60-S-3-C7-E-03-GBA-42-42-24 90R100MA1CD60S3C7E03GBA424224 90-R-100-MA-1-CD-60-S-3-C7-E-03-GBA-38-38-20 90R100MA1CD60S3C7E03GBA383820 90-R-100-MA-1-CD-60-S-3-C7-E-03-GBA-35-35-24 90R100MA1CD60S3C7E03GBA353524 90-R-100-MA-1-CD-60-S-3-C7-E-03-GBA-29-29-24 90R100MA1CD60S3C7E03GBA292924 90-R-100-MA-1-CD-60-R-3-F1-E-03-GBA-35-35-24 90R100MA1CD60R3F1E03GBA353524 90-R-100-MA-1-CD-60-P-3-F1-E-03-GBA-42-42-24 90R100MA1CD60P3F1E03GBA424224 90-R-100-MA-1-CD-60-P-3-F1-E-03-GBA-35-35-24 90R100MA1CD60P3F1E03GBA353524 90-R-100-MA-1-CD-60-P-3-F1-E-03-GBA-32-32-24 90R100MA1CD60P3F1E03GBA323224 90-R-100-MA-1-CD-60-P-3-C7-E-03-GBA-38-38-24 90R100MA1CD60P3C7E03GBA383824 90-R-100-MA-1-CD-60-P-3-C7-E-03-GBA-35-35-24 90R100MA1CD60P3C7E03GBA353524 11. Load change: Study the effect of load change on friction characteristics. Different loads on the slipper pair affect the contact pressure and friction behavior. Study how the coefficient of friction changes under different load conditions to optimize pump design and operation. 12. Simulation validation: Utilize numerical simulations such as finite element analysis (FEA) or computational fluid dynamics (CFD) to validate experimental results and gain further insights. Simulation provides a detailed understanding of contact mechanics, fluid flow patterns, and stress distribution at the shoe interface. 13. Comparative Studies: Comparative studies are performed by analyzing different slipper designs, materials or lubricants. Compare the friction behavior of various configurations to determine the most effective options for reducing friction and improving overall pump performance. 14. Long-term durability: The long-term durability of the slippers was evaluated by a durability test or an accelerated wear test. Evaluate how frictional characteristics evolve over time and determine optimal maintenance and replacement intervals to ensure reliable operation. By taking these additional factors into account, you can perform a comprehensive study of the frictional characteristics of a slipper pair in a large displacement piston pump. This knowledge can improve pump efficiency, energy consumption and overall performance.

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