Power Loss of Hydrostatic Piston Shoe Bearing in Swashplate Axial Piston Pump under Mixed Friction Condition

The power loss of hydrostatic piston shoe bearings in swash plate axial piston pumps is affected by many factors under mixed friction conditions. Let's discuss the key aspects related to this scenario: 1. Mixed friction: Mixed friction occurs when boundary lubrication and liquid film lubrication mechanisms coexist in piston pad bearings. In a hydrostatic piston shoe bearing, the shoe slides on a swash plate and lubrication is provided by a film of pressurized fluid. However, due to the small contact area and high pressure, there may still be a contact area between the shoes and the swash plate, resulting in boundary friction. 2. Frictional power loss: The power loss in the piston shoe bearing is mainly caused by friction. It includes viscous losses due to fluid film shear and boundary losses due to contact friction. Power loss is generally proportional to friction and the relative speed between the hoof and the swash plate. 3. Factors affecting power loss: a. Lubrication conditions: The quality and effectiveness of fluid film lubrication significantly affects power loss. Factors such as fluid viscosity, pressure, and oil film thickness affect lubrication performance and thus affect the power loss of the bearing. b. Surface Roughness and Material Properties: The surface roughness and material properties of the brake shoe and swash plate affect the friction characteristics. Smoother surfaces with lower coefficients of friction and proper material selection help minimize power loss. c. Load and Operating Conditions: The load applied to the pump, including pressure and flow, affects contact pressure and friction. Higher loads and operating conditions increase power loss due to increased friction. d. Geometry and Design: Bearing design and geometry, including track profile, clearances, and contact areas, affect lubricant distribution and the occurrence of mixed friction. Proper design optimization can help minimize power loss. 90-R-055-KA-1-CD-60-S-3-S1-C-03-GBA-23-23-24 90R055KA1CD60S3S1C03GBA232324 90-R-055-KA-1-CD-60-S-3-S1-D-03-GBA-35-35-24 90R055KA1CD60S3S1D03GBA353524 90-R-055-KA-1-CD-60-S-4-C6-D-00-GBA-38-38-24 90R055KA1CD60S4C6D00GBA383824 90-R-055-KA-1-CD-80-L-3-S1-B-03-GBA-35-35-24 90R055KA1CD80L3S1B03GBA353524 90-R-055-KA-1-CD-80-L-4-S1-C-00-GBA-14-14-24 90R055KA1CD80L4S1C00GBA141424 90-R-055-KA-1-CD-80-L-4-S1-C-03-GBA-20-20-24 90R055KA1CD80L4S1C03GBA202024 90-R-055-KA-1-CD-80-L-4-S1-D-03-GBA-26-26-24 90R055KA1CD80L4S1D03GBA262624 90-R-055-KA-1-CD-80-P-3-C6-C-03-GBA-32-32-24 90R055KA1CD80P3C6C03GBA323224 90-R-055-KA-1-CD-80-P-3-C6-C-03-GBA-42-42-24 90R055KA1CD80P3C6C03GBA424224 90-R-055-KA-1-CD-80-P-3-C6-D-04-GBA-42-42-24 90R055KA1CD80P3C6D04GBA424224 90-R-055-KA-1-CD-80-P-3-S1-C-00-GBA-40-40-24 90R055KA1CD80P3S1C00GBA404024 90-R-055-KA-1-CD-80-P-3-S1-C-00-GBA-42-42-24 90R055KA1CD80P3S1C00GBA424224 90-R-055-KA-1-CD-80-P-3-S1-C-03-GBA-42-42-24 90R055KA1CD80P3S1C03GBA424224 90-R-055-KA-1-CD-80-P-3-S1-D-00-GBA-29-23-24 90R055KA1CD80P3S1D00GBA292324 90-R-055-KA-1-CD-80-P-3-S1-D-00-GBA-29-29-24 90R055KA1CD80P3S1D00GBA292924 90-R-055-KA-1-CD-80-P-3-S1-D-00-GBA-38-38-24 90R055KA1CD80P3S1D00GBA383824 90-R-055-KA-1-CD-80-P-3-S1-D-00-GBA-42-42-24 90R055KA1CD80P3S1D00GBA424224 90-R-055-KA-1-CD-80-P-4-S1-C-00-GBA-14-14-24 90R055KA1CD80P4S1C00GBA141424 90-R-055-KA-1-CD-80-P-4-S1-C-02-GBA-26-26-20 90R055KA1CD80P4S1C02GBA262620 90-R-055-KA-1-CD-80-P-4-S1-C-03-GBA-14-14-24 90R055KA1CD80P4S1C03GBA141424 4. Mitigation strategies: a. Lubricating oil performance: Choosing lubricating oil and additives with appropriate viscosity can improve lubricating performance and reduce friction loss. b. Surface treatment: Applying a surface coating such as a low-friction coating or a diamond-like carbon (DLC) coating to the surface of a shoe or swash plate can reduce friction and minimize power loss. c. Optimized Design: Designing bearings with proper clearance, track profile and geometry optimizes lubricant distribution and minimizes contact area, reducing friction and power loss. d. Material selection: Choose materials with low friction coefficient, high hardness and wear resistance, which will help reduce power loss and improve the durability of the bearing. 5. Efficiency considerations: Power loss in hydrostatic piston shoe bearings can lead to lower overall pump efficiency. Minimizing power loss is critical to increasing the efficiency and reducing energy consumption of axial piston pumps. 6. Temperature rise: The frictional power loss in the bearing will generate heat, which will lead to an increase in the operating temperature of the pump. Elevated temperatures affect the viscosity of the lubricant, which can affect the lubricating performance and overall efficiency of the pump. 90-R-055-KA-1-CD-80-P-4-S1-C-03-GBA-29-29-24 90R055KA1CD80P4S1C03GBA292924 90-R-055-KA-1-CD-80-R-3-S1-C-03-GBA-23-23-20 90R055KA1CD80R3S1C03GBA232320 90-R-055-KA-1-CD-80-R-3-S1-C-03-GBA-23-23-24 90R055KA1CD80R3S1C03GBA232324 90-R-055-KA-1-CD-80-R-4-S1-C-03-GBA-26-26-24 90R055KA1CD80R4S1C03GBA262624 90-R-055-KA-1-CD-80-S-3-S1-D-03-GBA-29-29-24 90R055KA1CD80S3S1D03GBA292924 90-R-055-KA-1-CD-80-S-4-S1-C-00-GBA-35-35-24 90R055KA1CD80S4S1C00GBA353524 90-R-055-KA-1-CD-80-S-4-S1-C-02-GBA-26-26-24 90R055KA1CD80S4S1C02GBA262624 90-R-055-KA-1-NN-60-L-3-S1-C-03-EBC-35-35-20 90R055KA1NN60L3S1C03EBC353520 90-R-055-KA-1-NN-60-L-3-S1-C-03-GBA-23-23-24 90R055KA1NN60L3S1C03GBA232324 90-R-055-KA-1-NN-60-L-3-S1-C-03-GBA-35-35-20 90R055KA1NN60L3S1C03GBA353520 90-R-055-KA-1-NN-60-L-3-S1-C-03-GBA-35-35-24 90R055KA1NN60L3S1C03GBA353524 90-R-055-KA-1-NN-60-L-4-S1-C-03-GBA-20-20-24 90R055KA1NN60L4S1C03GBA202024 90-R-055-KA-1-NN-60-P-3-S1-C-03-GBA-14-14-24 90R055KA1NN60P3S1C03GBA141424 90-R-055-KA-1-NN-60-P-3-S1-C-03-GBA-35-35-24 90R055KA1NN60P3S1C03GBA353524 90-R-055-KA-1-NN-60-P-3-T1-C-03-EBC-26-26-24 90R055KA1NN60P3T1C03EBC262624 90-R-055-KA-1-NN-60-P-3-T1-C-03-EBC-38-14-24 90R055KA1NN60P3T1C03EBC381424 90-R-055-KA-1-NN-60-P-4-S1-C-03-GBA-23-23-24 90R055KA1NN60P4S1C03GBA232324 90-R-055-KA-1-NN-60-P-4-S1-C-03-GBA-35-35-20 90R055KA1NN60P4S1C03GBA353520 90-R-055-KA-1-NN-60-P-4-S1-C-03-GBA-35-35-24 90R055KA1NN60P4S1C03GBA353524 90-R-055-KA-1-NN-60-R-3-S1-C-03-EBC-38-14-24 90R055KA1NN60R3S1C03EBC381424 7. Lubricating film thickness: The lubricating film thickness between the shoe block and the swash plate plays a vital role in reducing boundary friction and reducing power loss. Optimizing the design and ensuring sufficient lubricant film thickness helps maintain hydrodynamic lubrication and reduces direct contact between sliding surfaces. 8. Dynamic influence: The dynamic characteristics of the swash plate axial piston pump, such as vibration or oscillation during operation, can affect the power loss in the hydrostatic piston shoe bearing. Dynamic effects can cause additional friction losses and affect the overall efficiency of the pump. 9. Wear and Service Life: Over time, friction and power loss cause bearing surfaces to wear and degrade. Excessive power loss accelerates wear, shortens bearing life, and requires more frequent maintenance or replacement. 10. Advanced Bearing Design: Advances in bearing technology and design help mitigate power loss under mixed friction conditions. Innovative solutions such as self-lubricating or hydrodynamic bearings with improved materials, surface treatments or novel geometries can reduce friction and improve overall efficiency. 90-R-055-KA-1-NN-60-R-4-S1-D-03-GBA-35-35-24 90R055KA1NN60R4S1D03GBA353524 90-R-055-KA-1-NN-60-S-3-C6-C-03-GBA-35-35-24 90R055KA1NN60S3C6C03GBA353524 90-R-055-KA-1-NN-60-S-3-C6-C-03-GBA-38-38-24 90R055KA1NN60S3C6C03GBA383824 90R055-KA-1-NN-60-S-3-C6-C-04-GBA-32-32-24 90R055KA1NN60S3C6C04GBA323224 90-R-055-KA-1-NN-60-S-3-C6-C-04-GBA-32-32-24 90R055KA1NN60S3C6C04GBA323224 90-R-055-KA-1-NN-60-S-3-C6-D-03-GBA-38-38-24 90R055KA1NN60S3C6D03GBA383824 90-R-055-KA-1-NN-60-S-3-S1-C-03-GBA-17-17-24 90R055KA1NN60S3S1C03GBA171724 90-R-055-KA-1-NN-60-S-3-S1-C-03-GBA-20-20-24 90R055KA1NN60S3S1C03GBA202024 90-R-055-KA-1-NN-60-S-3-S1-C-03-GBA-35-35-24 90R055KA1NN60S3S1C03GBA353524 90-R-055-KA-1-NN-60-S-3-S1-C-03-GBA-42-42-24 90R055KA1NN60S3S1C03GBA424224 90-R-055-KA-1-NN-60-S-3-S1-D-03-GBA-20-20-20 90R055KA1NN60S3S1D03GBA202020 90-R-055-KA-1-NN-60-S-3-S1-D-03-GBA-20-20-24 90R055KA1NN60S3S1D03GBA202024 90-R-055-KA-1-NN-60-S-4-C6-C-03-GBA-29-29-20 90R055KA1NN60S4C6C03GBA292920 90-R-055-KA-1-NN-60-S-4-C6-D-03-GBA-35-35-24 90R055KA1NN60S4C6D03GBA353524 90-R-055-KA-1-NN-60-S-4-S1-C-00-GBA-35-35-24 90R055KA1NN60S4S1C00GBA353524 90-R-055-KA-1-NN-80-L-3-C6-C-03-GBA-42-42-24 90R055KA1NN80L3C6C03GBA424224 90-R-055-KA-1-NN-80-L-3-C6-C-09-GBA-42-42-20 90R055KA1NN80L3C6C09GBA424220 90-R-055-KA-1-NN-80-L-3-C6-C-09-GBA-42-42-22 90R055KA1NN80L3C6C09GBA424222 90-R-055-KA-1-NN-80-L-3-S1-B-03-GBA-35-35-24 90R055KA1NN80L3S1B03GBA353524 90-R-055-KA-1-NN-80-L-3-S1-D-05-GBA-23-23-24 90R055KA1NN80L3S1D05GBA232324 11. Experimental validation and modeling: Experimental testing or using numerical modeling techniques such as finite element analysis or computational fluid dynamics can help quantify power losses and optimize bearing designs to minimize friction losses. These methods allow for a better understanding of complex interactions and can guide the development of more efficient bearing solutions. Optimizing power loss in hydrostatic piston shoe bearings under mixed friction conditions requires an approach that takes into account various factors, including lubrication, design, materials, and operating conditions. Working with experts in hydraulics, tribology or pump manufacturers can provide valuable insight and assistance in reducing power loss and improving the efficiency of swashplate axial piston pumps.

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